Aluminum composite panel

Before the modern age, buildings and houses were simple and didn’t have any special features; therefore, a variety of materials was unnecessary. We had simple facades with bricks and cement, but nowadays, different, and several elements are needed because the designs are more complicated. Over the years, as science progressed, many of those materials changed, and better materials were produced in every way. Aluminum composite panel is the new-age material in the construction and decoration industry, which has turned the heads of architects, custom house builders, and constructors. 

History of Aluminium composite panel

Aluminum composite panel is a material that was invented in Germany in 1969 by 3A composites. This invention can be considered a revolution in the construction industry because it changed construction. 

The first company was founded in China. China has a resource of aluminum; therefore, the central pole of aluminum composite panel is in China, and it’s growing up worldwide. Although 3A composites initially patented the usage of ACP panels, more companies started producing these materials since it became popular worldwide. Today, there are more than 200 manufacturers and probably an unlimited number of contractors available. 

Aluminum composite panel 

The texture of aluminum composite panel

Aluminum composite panel is a mixture of three layers that combines to form a composite. Two of the three layers are aluminum, and the third one, which is sandwiched by the two aluminum layers, is polyethylene (PE). Although polyethylene has some fire safety issues, it is still used for indoor applications of ACP panels. However, for the external application, noncombustible core such as mineral-filled ones is used. 

Aluminum composite panel has a smooth and colorful surface. ACP panels have some premium features which have made them a suitable material for different usages. The central layer can change with the needs of customers and the application. Therefore, the core can be polyurethane, polyethylene, and minerals, or even aluminum.

Where can we use Aluminium composite panels?

  • Building facades
  • Reconstruction of old buildings
  • Hotels and restaurants
  • Airport
  • Bus and train station
  • Exhibition and malls
  • Tunnel
  • Airport
  • Machine covering
  • Counter
  • Advertisements board and signboards

Building facades and aluminum composite panels

Having a pleasant appearance in our construction is essential. However, older materials and facades couldn’t create exceptional views and satisfy viewers. Therefore, we must use new materials like aluminum composite panels. By using them in facades, we can have a colorful world. Some famous places that are designed by aluminum composite panels are Mitsubishi company and Al-Nasr tower of Doha.

Aluminum composite panel facades can make your building shine like a star! They are available in a variety of colors and finishes. For instance, if you want a wooden decorative texture, you can use a wooden aluminum composite panel. Moreover, they are super easy to clean and maintain. ACP panels are also chemical resistant. 

Reconstruction of old buildings by aluminum composite panels

Old buildings have no fixed structure, but aluminum composite panels are an excellent choice because of their lightweight and variety of colors and designs. Every room can have one different plan by using ACP panels. Furthermore, using aluminum panels doesn’t cost you a lot. Even for construction purposes, aluminum composite panels can be cost-effective.

Another essential feature that makes these materials great for reconstruction is the ease of installation. ACM panels are easy to install, maintain, or even change. 

Aluminum composite panel

Hotels and restaurants

Hotels and restaurant managers’ goals are to make rooms silent, calm, and attractive. So, they choose aluminum composite panels to reach their intentions. ACM panels have powerful insulation properties, and that is definitely what the managers want for their place. 

Airport

An airport is an essential place in every city, so using the right materials is critical. We can attract all travelers and tourists to our town and country upon arrival. Moreover, having a durable material for airports is also essential. ACP panels are long-lasting, rigid, yet flexible. 

Bus and train roof station cover 

Passengers need to have a safe place from hot and cold weather, and weather resistance is one of the aluminum composite panel characteristics. Therefore, ACP materials are the perfect choice for bus and train stations where people usually gather and wait for their trip to come. 

Exhibition and mall

Weather resistance is a significant factor in these places. Moreover, the flexibility of the material is also crucial because the size of the saloons is enormous. Additionally, exhibitions and malls must be colorful and attractive. That’s where ACP panels with a variety of colors are applied.

Advertising and signboard

Nowadays, the impact of advertising is vast, and no one can remove it, so you must have durable advertisement panels. Hence, at a low cost, you can have a gigantic billboard in your city that shows your business worldwide. An advertisement panel or a road sing must withstand harsh conditions, and no other material can resist like ACM panels. 

some features of Aluminium composite panel

 Aluminum composite panels are modern, elegant, and easy to work. They also have a full range offer of benefits for which you should consider using them. 

  • Lightweight
  • Sound and weather resistance
  • Low cost
  • Up flexibility
  • Easy to install and process
  • Anti-static
  • Easy to care and clean
  • Variety of color and shapes
  • Fireproof
  • Corrosion resistance
  • Eco friendly

Lightweight

Aluminum composite panel structure is light compared to other materials. Being lightweight is a significant factor in its applications; therefore, aluminum is an essential element in the industry. Aluminum facades are lighter than other materials; for instance, aluminum composite panel weighs 8.5kg per square meters per sheet. Between stone and glass, and cement, aluminum is the lightest. 

Aluminum composite panel

Sound resistance

There is a gap between the layers of aluminum composite panels, which can efficiently insulate the sound. As a result, composite panels can be excellent resistance to weather and noise. They have significant insulation properties. The insulation properties have made the ACP panels beneficial for interior and exterior applications, which we previously mentioned. 

Low cost

Aluminum composite panels are cheap material because of straightforward installation. Therefore Aluminium composite panels are a very cost-effective solution for building facades. Comparing to the maintenance of wood, steel, or solid walls made of the concrete, aluminum composite panel is cost-effective. On the other hand, panels are very light; there is no need for a lot of fixation points, which lowers material costs.

Flexibility by aluminum composite panel

High plasticity and flexibility for creating construction is another feature of ACP panels. Aluminum panels can be cut, folded, drilled, bent, perforated without losing structural integrity. Thanks to its flexibility, aluminum panels can be used where other materials can’t. The flexibility of ACM panels doesn’t mean that they are not durable. In fact, aluminum composite panels are not only one of the most flexible construction materials available, but they are also rigid, durable, and robust. 

Antistatic

An antistatic panel is made of a coating panel coated with antistatic. So, static electricity is not easily generated, and dust in the air is not easily attached to the surface.

The durability of aluminum composite panel

Aluminum panels are durable material for creative solutions. As we mentioned earlier, thanks to its durability, aluminum composite materials can create shapes that aren’t remarkably easy to create with other facade materials. Aluminum panels will help you create a look that’s highly functional and aesthetically pleasing. Every construction material has to be durable, and in combination with zinc, magnesium, and copper, aluminum becomes exceptionally durable. Aluminum composite panels are incredibly durable.

Easy to care and clean

If your building is located in the rural area, your aluminum panels should be cleaned once in a year. In urban space, they should also be cleaned once per year. In low rainfall or coastal areas, ACP panels need to be cleared once per year and heavily industrialized regions once or twice per year. Furthermore, aluminum composite panel cleaning process is relatively simple. To remove the soil, you should use water rinse with moderate pressure. If that doesn’t remove the dirt, some other solutions can be used for cleaning.

 

Aluminum composite panel

Variety of color and shapes

Panels are available in various shapes and sizes. They come in many shapes and sizes to satisfy users’ needs. All groups come in many different standard colors and can match effortlessly with your building. ACP panels are also available in a variety of finishes. For instance, if you like a wooden texture for interior decoration with high durability, then ACP sheets seem to be a perfect choice. 

Corrosion-resistant

Aluminum materials and composites are pre-treat, meaning they have a protective coat that keeps them from dissolving or getting eaten gradually. The coating usually consists of PE, PDVF, or Nano PDVF. The coating’s primary responsibility is to protect the colors and make the materials resistant to corrosion, water, and chemical substances.

Even if aluminum panels weren’t protected, they would still be corrosion resistant. Why? When aluminum is exposed to air, it creates a thin layer of aluminum oxide that makes aluminum facades corrosion resistant. If your building is located in some extreme location, a particular coat and special maintenance must be adopted to protect your aluminum composite panel.

Fireproof

Aluminum composite panels have different fire behaviors, resistance, and reaction, depending on the foam, the metal thickness, the coating, etc. The user will need to choose between the different sandwich panel types, depending on the requirements. Research by the Association of British Insurers and the Building Research Establishment in the UK highlighted that “sandwich panels do not start a fire on their own, and where these systems have been implicated in fire spread, the fire has often started in high-risk areas such as cooking areas, subsequently spreading as a result of poor fire risk management, prevention, and containment measures.”

Eco friendly

An important issue in today’s climate is environmental protection. In the event of accidents and fires, the damage to the environment is irreversible. Therefore, it is vital to use recyclable materials to nature, and aluminum can handle it.

Final words:

All in all, aluminum composite panels provide functional characteristics such as thermal, sound and wind insulation, earthquake safety, and fire resistance. Some of those technical characteristics lower the energy cost. Other functionalities are that they are anti-graffiti and easy to clean, corrosion-resistant, and recyclable. These high-quality features of ACM panels have made them possible to be used in a variety of situations such as external cladding, interior decoration, and signage. 

Finally, the use of these aluminum panels can greatly help architects and the construction industry. Aluminum composite panels have been here for more than four decades and their realm seems to grow very fast. Moreover, our green Earth and the environment are not wasted using ACM panels, which is essential for protecting our climate and surroundings.